Do you use spindles from Gilman Precision in your manufacturing operations? These high-quality components deliver robust performance and precision in the most challenging work environments. When it’s time to repair a Gilman spindle, it’s crucial to select a trusted partner with the experience, resources, and technical expertise to complete the job efficiently and accurately.
As the world’s largest independent spindle rebuilder with over a century of experience, Setco is the most reliable source for a Gilman spindle repair. We know what it takes to restore worn or damaged spindles to OEM specifications or better, enabling you to maintain exceptional quality and keep your projects on schedule.
When Do You Need Spindle Repairs?
These signs indicate you may need our spindle repair services:
Excessive noise: You may hear grinding, squealing, clunking, or rattling while the spindle is operating.
Unusual vibrations: A spindle with worn bearings or imbalances may shake during use.
Tooling issues: Rapid or frequent tool wear can be a warning sign of spindle failure.
Decreased performance: You might notice dimensional inaccuracies or inconsistent part quality.
Visible damage: A spindle may exhibit signs of cracking, rusting, or fluid leakage.
Before & After Comparison
See the difference quality makes. Our before and after photos show the care and precision that go into every Gilman spindle repair. From damaged or worn components to fully restored, like-new condition — we bring your spindle back to peak performance, helping you avoid costly downtime and get back to production faster.
Setco offers the flexibility to select from multiple spindle repair service levels to meet your needs and budget:
Standard: This service level is a practical and cost-effective solution for non-time-sensitive spindle repairs and rebuilds.
Rapid: Consider this repair option for emergencies when you need a fast turnaround time to keep your manufacturing operations on schedule.
Test and run: Our evaluation-only service can be an invaluable part of a spindle preventive maintenance program. We’ll test the spindle and provide detailed feedback on any issues we detect and recommend the appropriate corrections.
Why Partner With Setco for Spindle Repairs?
Setco rebuilds and repairs over 14,000 spindles annually in our ISO 9001:2015-certified facilities, including numerous Gilman Precision products. Our team seamlessly combines unparalleled technical knowledge with innovative repair and advanced diagnostic techniques to deliver dependable and consistent outcomes.
Whether you’re facing an unexpected breakdown or planning preventive maintenance, Setco’s rapid response and proven processes help you minimize downtime and keep your production lines moving.
Our comprehensive, time-tested spindle repair process ensures consistent, reliable results for every spindle repair project. We begin by disassembling and evaluating the spindle to identify any damage, wear, or other mechanical issues, while conducting a root cause analysis to pinpoint the origin of the problem. We’ll then clean the components and inspect them for geometric accuracy, then machine or replace them as needed.
Next, our expert technicians will reassemble the spindle with premium-grade parts and dynamically balance it to prevent vibrations during operation. We’ll complete the process by testing the rebuilt spindle to verify that it meets or exceeds OEM standards. All repaired spindles include detailed documentation and certification.
First, we separate the spindle parts and clean them. We then run a thorough analysis to identify the reason for failure and inspect parts to determine their condition.
We perform a rigorous testing process that entails:
Determining whether the drawbar pull force meets OEM specifications.
Verifying that the sensors and encoders produce an accurate signal.
Checking motor parts for electrical shorts and insulation issues.
Assessing bushings, spacers, bore, caps, bearing journals, and other parts for wear and tear and damage.
Measuring tool connection surfaces, the shaft, and housing to determine fit and size problems.
We service Gilman spindles by:
Restoring the drawbar pull force with new seals/springs to improve machine tool safety and accuracy.
Correcting pilot, taper, face, and other connection problems to facilitate proper tool seating.
Returning parts to their original fit and size to ensure bearings fit correctly.
Replacing worn parts or reverse engineering and manufacturing them in-house if they are unavailable.
Improving surface finish and durability through chroming, laser cladding, and regrinding.
In the final phase, we reassemble the spindle and test the electrical parts to ensure they work correctly. We also precision balance the spindle in a controlled environment to verify smooth performance.
Our team provides a report and certification of the tests and a warranty when returning the spindle.
Setco rebuilds and repairs over 14,000 spindles annually in our ISO 9001:2015-certified facilities, including numerous Gilman Precision products. Our team seamlessly combines unparalleled technical knowledge with innovative repair and advanced diagnostic techniques to deliver dependable and consistent outcomes.
Whether you’re facing an unexpected breakdown or planning preventive maintenance, Setco’s rapid response and proven processes help you minimize downtime and keep your production lines moving.
Contact Setco for All Your Gilman Spindle Repair Needs
